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I-Connect007 Ebook - The Printed Circuit Assembler's Guide to Factory Analytics

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In the complex world of automotive electronics manufacturing, precision, IATF 16949 compliance, and a strong commitment to quality are essential. Cogiscan's Track, Trace & Control Platform (TTC Platform) has played a pivotal role in the automotive electronics manufacturing landscape, assisting numerous electronics manufacturers over the past 25 years.

The Manufacturing Execution system from iTAC Software AG will ensure your factory is always performing as intended – with real-time production data you’ll guarantee you are running the right products with the right materials in the most optimal conditions. Covering the various requirements of production, from order execution all the way to final delivery.

Driving Excellence & Leading The Way

Automotive Electronics

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Cogiscan is a subsidiary of:

TRACEABILITY

QUALITY CONTROL

FACTORY INSIGHTS - ANALYTICS FOR OEMs

Some of our Automotive customers

360° Traceability

IATF 16949 Compliant Traceability SW

Cogiscan's system helps to ensure compliance with IATF 16949 standards by providing detailed traceability, supporting quality control, and mitigating risks. It can also manage to go up to IPC Level 4 Traceability Standards.

Product, Material & Process Traceability

Tracks comprehensive product data for each PCBA and documents in-depth information on all materials, process settings, and measurements, that includes shareable and customizable reporting.

Product, Material & Process Traceability

Avoiding Recalls & Mitigating Risks

The system helps reduce recalls and warranties. Rigorous shop floor controls enhance customer trust, improve satisfaction, and minimize the costs and risks associated with product recalls.

Recall Management & Brand Protection

Automotive manufacturers have often recalled more products than needed because of vague data. We solve this problem by giving precise data that identifies exactly which units/PCBAs are involved, thus dramatically reducing the scale and expense of a recall.

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Watch a complete demo of our 360° Traceability solution!

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Quality Control and ESG

Track, Trace & CONTROL
Active Traceability

Tailored for the specific needs of automotive electronics production, such as temperature and environmental resilience, vibration and shock robustness, and overall reliability, quality, and safety – with a primary emphasis on active traceability – stopping production when processes deviate from requirements.

Lean Manufacturing and JIT Inventory

Real-time tracking and inventory management, along with intervention controls, enable manufacturers to optimize production planning and workflow. Access to live shop floor data helps improve efficiency and reduce costs, benefiting the bottom line.

Material, Machine & MSD Control

Waste Reduction and ESG Initiatives

Minimize waste with real-time inventory control and precise validation of machine setups and materials. This contributes to an eco-friendlier production cycle, which is increasingly important for companies looking to enhance their sustainability practices (ex. GM and Stellantis), and for both investors and consumers who value environmentally responsible brands.

Enterprise Systems Integration

Features an open architecture, simplifying integration with various existing systems such as MES/MOM, and ERP. This facilitates a seamless interconnection of data across products, materials, machines, processes, and the entire factory, without the significant system overhauls or prolonged downtime.

Explore the other modules in our Material & Process Control suite

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Analytics & Dashboards

Fully Customizable Platform & KPIs

Build your own KPIs and dashboards, or choose to use and personalize pre-built dashboards (designed by persona).

From Site OEE to
Machine Drill Downs

From site OEE to machine drill downs, easily find trends & analyze consolidated data in a single platform.

Customize Dashboards, or feed to any external BI system

Open Architecture & Sharing KPIs

Easily and seamlessly share and exchange calculated metrics with other BI platforms (commercial or proprietary).

Underlying Database

Open-source time-series database architected for fast ingest of real-time data, complex queries, and ease of use.

Explore Factory Insights, our fully customizable analytics platform for electronics manufacturing

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Get personalized guidance from our experts

Factory Digitalization is very specific to each factory – and typically looks different for every customer. With our team of experts, we have years and years of combined industry knowledge and experience – and our experts are happy to offer tips and recommendations to get your digitalization efforts underway. Connect with them today and experience the "Cogiscan effect"!

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