White Paper & Analysis - Leveraging Track, Trace & Control Solutions to Improve Efficiency and Increase Margins
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Onshore/offshore wind farms, underwater turbines, or solar panels - all of these vital energy generators must not fail! The installation and maintenance of these new energy sources pose significant challenges, so the circuit boards within these systems, powering them to function, must be flawless. With OEMs of these products oftentimes giving warranties of 20+ years, it's imperative that they have complete confidence in the enduring performance and reliability of every product they install.
The Manufacturing Execution system from iTAC Software AG will ensure your factory is always performing as intended – with real-time production data you’ll guarantee you are running the right products with the right materials in the most optimal conditions. Covering the various requirements of production, from order execution all the way to final delivery.
Leading the Way Toward a Better Tomorrow

New Energy Electronics

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“Using Cogiscan’s traceability system for the last 10 years on our SMT lines, their solutions have become an integral part of our smart factory operations at our facility in Bangalore. They offer the most reliable source of shopfloor data.”
360° Traceability

Traceability Tailored for New Energy

Tailored for the new energy manufacturing sector, this application helps to meet stringent OEM requirements with comprehensive traceability and quality assurance controls to reduce potential risks. Capable of achieving traceability standards up to the IPC Level 4.

Product, Material & Process Traceability

Tracks comprehensive product data for each PCBA and documents in-depth information on all materials, process settings, and measurements, that includes shareable and customizable reporting.
Product, Material & Process Traceability

Avoid Warranty Returns & Recalls

The system plays a pivotal role in minimizing recalls and warranty claims – by implementing stringent controls on the production floor, it bolsters consumer confidence, elevates customer satisfaction, and cuts down on the expenses and potential hazards linked to recalling products (which are quite often in very remote or difficult locations).
Watch a complete demo of our 360° Traceability solution!

Guarantee Precision & Accuracy

Don't rely on vague traceability data. Our 360° Traceability application provides granular data to identify exactly which components are put on every single serialized PCBA – in the event of a suspect component, you can actively contain only risky units and keep your brand intact.
Quality Control and ESG

Track, Trace & CONTROL
Active Traceability

Designed to meet the unique demands of new energy manufacturing, with a focus on addressing exposure risks like temperature fluctuations, humidity, and environmental stressors, along with a strong emphasis on quality and safety – our Material & Process Control applications oversee and regulate production.
Material, Machine & MSD Control

Quality Control to Ensure Safety

Quality is critically important for products in the new energy manufacturing industry. These PCBAs must not only perform to specifications but also fulfill strict reliability standards. Our Material Control and Machine Control applications assist in adhering to relevant quality management standards such as ISO 9001, ensuring that stringent reliability and safety requirements are consistently met.

Enterprise Systems Integration

Features an open architecture, simplifying integration with various existing systems such as MES/MOM, and ERP. This facilitates a seamless interconnection of data across products, materials, machines, processes, and the entire factory, without the significant system overhauls or prolonged downtime.


Explore the other modules in our Material & Process Control suite
download product sheet machine control
download product sheet machine control
download product sheet machine control

LCR Control to Avoid Faulty Components

Ensures passive components meet specifications, guarding against counterfeits and supply chain errors by verifying inductance, capacitance, and resistance tolerances before they enter inventory and the assembly process.
Analytics & Dashboards

Fully Customizable Platform & KPIs

Build your own KPIs and dashboards, or choose to use and personalize pre-built dashboards (designed by persona).

From Site OEE to
Machine Drill Downs

From site OEE to machine drill downs, easily find trends & analyze consolidated data in a single platform.
Customize Dashboards, or feed to any external BI system

Open Architecture & Sharing KPIs

Easily and seamlessly share and exchange calculated metrics with other BI platforms (commercial or proprietary).

Underlying Database

Open-source time-series database architected for fast ingest of real-time data, complex queries, and ease of use.
Explore Factory Insights, our fully customizable analytics platform for electronics manufacturing
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Get personalized guidance from our experts
Factory Digitalization is very specific to each factory – and typically looks different for every customer. With our team of experts, we have years and years of combined industry knowledge and experience – and our experts are happy to offer tips and recommendations to get your digitalization efforts underway. Connect with them today and experience the "Cogiscan effect"!
Talk to an Expert

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