© 2021 Cogiscan. Tous droits réservés.
Maintenance Management / Material Logistics / Production Execution & Management / Quality Management / Traceability & Genealogy
The Manufacturing Execution system from iTAC Software AG will ensure your factory is always performing as intended – with real-time production data you’ll guarantee you are running the right products with the right materials in the most optimal conditions. Covering the various requirements of production, from order execution all the way to final delivery.
iTAC.MOM.Suite
Manufacturing Execution
1st
2nd
2nd
Complex Discrete Manufacturing Use Case
Batch/Repetitive Flow Manufacturing Use Case
Highly Regulated Industries
Use Case
Use Case
2023 Gartner® Critical Capabilities for MES - iTAC Software AG
Cogiscan is a subsidiary of:
iTAC Recognized by Gartner®
iTAC Software was positioned as a Leader in the 2023 Gartner® Magic Quadrant for Manufacturing Execution Systems (MES) based on Ability to Execute and Completeness of Vision.
According to Gartner, "A Magic Quadrant provides a graphical competitive positioning of four types of technology providers, in markets where growth is high and provider differentiation is distinct: Leaders execute well against their current vision and are well positioned for tomorrow."
Benefits of iTAC's MES/MOM solution
Benefits of iTAC's MES/MOM solution
- Modular microservice architecture
- End-to-end state-of-the-art system connectivity with open API structure for cost-optimized shopfloor integration
- Functional offering for active management and control of production processes
- IIoT and analytics functionalities for predictive quality and predictive maintenance
- Integrated and configurable APS service for optimizing order control and processing
- BI solution for high transparency in production, also across sites
- Standardized HTML5 client framework for optimized user interfaces and high usability
- Availability and deployment on-premises, as hybrid solution, on cloud/IoT platform
- Seamless integration with customer's digital platform strategy
- Low-Code tools for easy modeling of business processes specific user interfaces and HMIs
Other industries served beyond electronics assembly
Automotive
E-Mobility
Cable
Processing
Processing
Medical
(MedTech)
(MedTech)
Injection
Molding
Molding
Metal
Casting
Casting
Material Logistics
Holistic Calculations
Material Logistics plays one of the most critical roles in manufacturing. Effective management, control, and distribution of materials is mandatory to create the foundation for a smooth-running manufacturing environment.
All material demands are calculated and managed within this module – data is gathered from active production equipment & includes live demands and availability.
Material Logistics
Holistic Calculations
Material Logistics plays one of the most critical roles in manufacturing. Effective management, control, and distribution of materials is mandatory to create the foundation for a smooth-running manufacturing environment.
All material demands are calculated and managed within this module – data is gathered from active production equipment & includes live demands and availability.
On-Time Replenishment
Material Logistics
Material Logistics plays one of the most critical roles in manufacturing. Effective management, control, and distribution of materials is mandatory to create the foundation for a smooth-running manufacturing environment.
Material replenishment calculations are optimized to ensure on-time arrival & include all possible material transit options such as AGVs, conveyors, forklifts, & operator picking.
Complete Visibility
Material Logistics
Material Logistics plays one of the most critical roles in manufacturing. Effective management, control, and distribution of materials is mandatory to create the foundation for a smooth-running manufacturing environment.
Gain real-time visibility of all materials in production no matter where they are in the factory: on the line, shelved in the stockroom, leaving the storage tower, or packed for shipment. Never lose sight of material again.
Complete ERP Synchronization
Material Logistics
Material Logistics plays one of the most critical roles in manufacturing. Effective management, control, and distribution of materials is mandatory to create the foundation for a smooth-running manufacturing environment.
To ensure that inventory is planned and managed appropriately based on actual usage, we include real-time synchronization with your ERP, or other material management software system.
Complete ERP Synchronization
Material Logistics
Material Logistics plays one of the most critical roles in manufacturing. Effective management, control, and distribution of materials is mandatory to create the foundation for a smooth-running manufacturing environment.
To ensure that inventory is planned and managed appropriately based on actual usage, we include real-time synchronization with your ERP, or other material management software system.
Traceability & Genealogy
Material Traceability
Providing unparalleled access to what actually transpires on the manufacturing floor, a data-driven traceability system automatically tracks, traces and records all elements of production from raw materials to final delivery including material, process, and product details.
For each material container, users have traceability records for:
- Manufacturer, classification, supplier information, lot code, etc.
- When the materials were used
- What assembly station/machine they were used
- Which assemblies have this material populated
Traceability & Genealogy
Material Traceability
Providing unparalleled access to what actually transpires on the manufacturing floor, a data-driven traceability system automatically tracks, traces and records all elements of production from raw materials to final delivery including material, process, and product details.
For each material container, users have traceability records for:
- Manufacturer, classification, supplier information, lot code, etc.
- When the materials were used
- What assembly station/machine they were used
- Which assemblies have this material populated
Traceability & Genealogy
Unit Traceability
Providing unparalleled access to what actually transpires on the manufacturing floor, a data-driven traceability system automatically tracks, traces and records all elements of production from raw materials to final delivery including material, process, and product details.
For every unit assembled, users have records for:
- The entire process flow including operating states
- All materials used and populated
- Every characteristic measured (test results)
- All detected defects & associated repairs
Traceability & Genealogy
Transparent Production
Providing unparalleled access to what actually transpires on the manufacturing floor, a data-driven traceability system automatically tracks, traces and records all elements of production from raw materials to final delivery including material, process, and product details.
Gain visibility into every element of the production process – from raw materials to final assembly, you’ll be able to see exactly what transpired at every manufacturing step. With an intuitive exporting tool, you can easily share these details with auditors and customers.
Traceability & Genealogy
Advanced Filtering Options
Providing unparalleled access to what actually transpires on the manufacturing floor, a data-driven traceability system automatically tracks, traces and records all elements of production from raw materials to final delivery including material, process, and product details.
Quickly sort and identify any problematic units &/or materials in order to remove them from production or stock.
Units can be searched for with various criteria including:
Units can be searched for with various criteria including:
- Built at a specific assembly station
- Assigned to a specific work order
- Received repair/rework/retesting
- Assembled during a set time range
Traceability & Genealogy
Complete Genealogy
Providing unparalleled access to what actually transpires on the manufacturing floor, a data-driven traceability system automatically tracks, traces and records all elements of production from raw materials to final delivery including material, process, and product details.
For each final assembly, you will have a digital thread all the way down to the component and individual task level.
Multi-level BoM tracking links subassemblies directly to the final assembly and vice versa. With “trace up & down” functionality, you can quickly identify and tie all units together.
Multi-level BoM tracking links subassemblies directly to the final assembly and vice versa. With “trace up & down” functionality, you can quickly identify and tie all units together.
Traceability & Genealogy
Quality Control
Providing unparalleled access to what actually transpires on the manufacturing floor, a data-driven traceability system automatically tracks, traces and records all elements of production from raw materials to final delivery including material, process, and product details.
Quickly flag and lock any suspect or defective materials and units. Locking will also automatically apply to any assemblies populated with the locked material and/or the packing containers with the locked material. Additionally, users can actively interlock specific processes or work steps.
Traceability & Genealogy
Quality Control
Providing unparalleled access to what actually transpires on the manufacturing floor, a data-driven traceability system automatically tracks, traces and records all elements of production from raw materials to final delivery including material, process, and product details.
Quickly flag and lock any suspect or defective materials and units. Locking will also automatically apply to any assemblies populated with the locked material and/or the packing containers with the locked material. Additionally, users can actively interlock specific processes or work steps.
Production Execution & Management
Real-Time Analysis
Ensure your factory floor is running as optimally as possible by structuring work orders, and associated manufacturing steps, as efficiently as possible without sacrificing key metrics such as on-time delivery, cost of production, or quality performance.
One of the few applications to include live analyses of production data as it occurs in real-time on the manufacturing floor.
Production Execution & Management
Real-Time Analysis
Ensure your factory floor is running as optimally as possible by structuring work orders, and associated manufacturing steps, as efficiently as possible without sacrificing key metrics such as on-time delivery, cost of production, or quality performance.
One of the few applications to include live analyses of production data as it occurs in real-time on the manufacturing floor.
Production Execution & Management
Complete Transparency
Ensure your factory floor is running as optimally as possible by structuring work orders, and associated manufacturing steps, as efficiently as possible without sacrificing key metrics such as on-time delivery, cost of production, or quality performance.
Know exactly what happened at every machine – illustrates all machine’s operating states (production, malfunction, planned downtime, etc.), & includes duration and frequency, output quantities, as well as detailed messages from operator input.
OEE Model
Production Execution & Management
Ensure your factory floor is running as optimally as possible by structuring work orders, and associated manufacturing steps, as efficiently as possible without sacrificing key metrics such as on-time delivery, cost of production, or quality performance.
Visualization and comparisons of every machine/workstation’s OEE including analyses for availability, performance & quality. Includes additional key metrics: mean time between failures (MTBF) and mean time to repair (MTTR).
Intuitive Interface
Production Execution & Management
Ensure your factory floor is running as optimally as possible by structuring work orders, and associated manufacturing steps, as efficiently as possible without sacrificing key metrics such as on-time delivery, cost of production, or quality performance.
Updated Workbench interface ensures users have access to all required execution steps, as well as required follow-up tasks, available precisely when needed.
Intuitive Interface
Production Execution & Management
Ensure your factory floor is running as optimally as possible by structuring work orders, and associated manufacturing steps, as efficiently as possible without sacrificing key metrics such as on-time delivery, cost of production, or quality performance.
Updated Workbench interface ensures users have access to all required execution steps, as well as required follow-up tasks, available precisely when needed.
Quality Management
First Pass Yield
Real-time quality analyses ensures early intervention to prevent unnecessary waste of rework and scrap.
First Pass Yield is calculated & displayed for individual products and production orders all the way down to the work step level.
Quality Management
First Pass Yield
Real-time quality analyses ensures early intervention to prevent unnecessary waste of rework and scrap.
Calculated & displayed for individual products and production orders all the way down to the work step level.
Drill-Downs
Dive into further details on defect types & frequency, inspection measured values, process capabilities (Cp and Cpk).
Quality Management
Real-time quality analyses ensures early intervention to prevent unnecessary waste of rework and scrap.
Display Options
Pareto diagrams present defect types on each machine. Measured values can be displayed in a scatter diagram or a histogram presentation.
Quality Management
Real-time quality analyses ensures early intervention to prevent unnecessary waste of rework and scrap.
Open Architecture
Easily share quality data with third-party systems such as statistical tools via Public Views, Open REST APIs, Excel, etc. This unrestricted access gives you the freedom to perform additional custom calculations and analyses.
Quality Management
Real-time quality analyses ensures early intervention to prevent unnecessary waste of rework and scrap.
Open Architecture
Easily share quality data with third-party systems such as statistical tools via Public Views, Open REST APIs, Excel, etc. This unrestricted access gives you the freedom to perform additional custom calculations and analyses.
Quality Management
Real-time quality analyses ensures early intervention to prevent unnecessary waste of rework and scrap.
Maintenance Management
Detailed Records
Predictable, reliable, efficient and flexible maintenance management will increase your overall machine utilization.
All maintenance requirements, including the exact description of the task and detailed work instructions, are listed and defined within this module. Includes a complete record of every maintenance performed.
Maintenance Management
Detailed Records
Predictable, reliable, efficient and flexible maintenance management will increase your overall machine utilization.
All maintenance requirements, including the exact description of the task and detailed work instructions, are listed and defined within this module. Includes a complete record of every maintenance performed.
Optimized for Production
Maintenance Management
Predictable, reliable, efficient and flexible maintenance management will increase your overall machine utilization.
Efficiently organized, maintenance tasks are automatically combined in the system to incur as little downtime as possible.
With an optional analytics feature integration, users can predict and visualize the best schedule for all upcoming maintenance.
With an optional analytics feature integration, users can predict and visualize the best schedule for all upcoming maintenance.
Integration with APS (Planning)
Maintenance Management
Predictable, reliable, efficient and flexible maintenance management will increase your overall machine utilization.
Seamless integration with the APS module in order to synchronize your maintenance requirements with your holistic production planning to better optimize machine, material, and employee utilization.
Mobile Friendly
Maintenance Management
Predictable, reliable, efficient and flexible maintenance management will increase your overall machine utilization.
Easily access all maintenance requirements, including required work instructions and quality reports, on web-based devices including tablets and phones.
Mobile Friendly
Maintenance Management
Predictable, reliable, efficient and flexible maintenance management will increase your overall machine utilization.
Easily access all maintenance requirements, including required work instructions and quality reports, on web-based devices including tablets and phones.
Get personalized guidance from our experts
Factory Digitalization is very specific to each factory – and typically looks different for every customer. With our team of experts, we have years and years of combined industry knowledge and experience – and our experts are happy to offer tips and recommendations to get your digitalization efforts underway. Connect with them today and experience the "Cogiscan effect"!
Some of our Partners & Clients
Material Control
Machine Control
MSD Control
Shop Floor Control
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© 2021 Cogiscan. Tous droits réservés.
+ 1-450 534-2644
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