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Ensure product quality & maximize equipment utilization on your SMT lines. Our application helps prevent machine downtime and can support any machine type, including legacy models.
With aggressive schedules & constantly changing requirements, it can be difficult for PCBA manufacturers to manage an efficient production plan. With Cogiscan’s Machine Control application for circuit board assembly, you’ll ensure that your machines are performing as intended and always running the right products in the most optimal conditions.
Machine Control
Material & Process Control for Electronics Manufacturing
Setup & Process Control
Ensures that your manufacturing process will be set up according to plan. Online & Offline Setup.
Our module validates every element of the SMT machine setup:
- Components
- Tooling
- Consumables
- Program / Recipe
- Machine settings & parameters
Legacy Machine Support
We offer a simple and low-cost solution for legacy machines without smart feeders using manual barcode scanning. We also offer an automated RFID smart feeder kit solution for legacy SMT equipment.
Process Control
Define limits for process parameters and measurements to ensure that the process is within acceptable spec limits.
Interlock the line if any parameters fall outside the acceptable ranges.
Interlock the line if any parameters fall outside the acceptable ranges.
Our solution is operator friendly.
Setup validation with a common interface
- Setup validation with a common user interface for all machines, no matter the brand or model, used in the SMT process.
- Configurable, step-by-step operator instructions to both error-proof and simplify the setup and changeover process.
- Our module offers both offline and online machine setup to give you the flexibility you need for quick production changeover requirements.
Maintenance Control
This module will help you save time & money by preventing unforeseen machine downtime.
Downtime Prevention
Track and manage both preventative and corrective maintenance activities to minimize both planned and unplanned equipment downtime.
Time and Threshold-based Maintenance
Establish rules based on the specific machine’s requirements, operator input, or actual machine performance (including feeder pick counts and mispick ratio).
Warning Alarms
Warning alarms will alert your operators when maintenance is required to ensure you don’t miss out on important activities.
Maintenance Reports
Keep track of past maintenance activities and provide a reference guide for how to resolve similar issues in the future.
“The benefits of implementing Cogiscan are numerous. The setup accuracy has increased. The setup time has decreased as Operators don’t have to double-check, triple-check these setups. We rely on Cogiscan to do that for us.“
Paul Jaussi
Manufacturing Engineering Manager
BIAMP
Manufacturing Engineering Manager
BIAMP
Get personalized guidance from our experts
Factory Digitalization is very specific to each factory – and typically looks different for every customer. With our team of experts, we have years and years of combined industry knowledge and experience – and our experts are happy to offer tips and recommendations to get your digitalization efforts underway. Connect with them today and experience the "Cogiscan effect"!
Benefits
Enhance Overall PCBA Quality
Automatically stop a machine if any aspect of the setup or process is incorrect.
Improve SMT Machine Performance
Track and manage both preventative and corrective maintenance on your machines and tooling.
Maximize Equipment Utilization
Keep your machines running at their full capacity while avoiding unplanned downtime.
Save Time and Money
Complete and automated setup validation will save you both time and money.
Storage Tower Integration
Looking for another way to boost your factory's productivity? We offer a Storage Sower Integration solution that enables complete integration between storage towers and placement machines. It simplifies the kitting of large work orders, dispensing required reels with a single click of a button. We've seen up to 10% increase in productivity with this simple integration.
Our solution support 20+ brands of
Placement Machines & Storage Towers
Our solution support 20+ brands of
Placement Machines & Storage Towers
Some of our Partners & Clients
