Designed by Data Experts for Leading Manufacturers
Fully customizable factory data platform built for the unique needs of circuit board assembly and complex manufacturing ecosystems. Experience the convergence of 25 years of data expertise with an open architecture design to standardize, analyze & transform your manufacturing data into strategic action.
The Manufacturing Execution system from iTAC Software AG will ensure your factory is always performing as intended – with real-time production data you’ll guarantee you are running the right products with the right materials in the most optimal conditions. Covering the various requirements of production, from order execution all the way to final delivery.
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Factory Insights

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Real-Time Data Visualization

From Site OEE to Machine-Specific KPIs

Enables data visualization at the factory, line, and machine level, with adaptable metrics tailored to each line and machine.

Centralized Dashboards

Centralized, easily accessible dashboards provide at-a-glance status updates from anywhere.

Enhanced Factory-Wide Information Sharing

Set your thresholds and alerts to ensure that status updates and outliers are communicated efficiently.

Live Data Tailored to your needs

Factory Insights supports auto-refresh set to your specific needs – Each 1 minute, 30 seconds or even each 10 seconds
Historical Descriptive Analytics

Standardized KPIs for line/site comparison

Standardized way of comparing machines, lines, lanes and/or sites to enable sharing of best practices.

Enhances your factory's OEE

Increase availability, quality, and efficiency of machines and production lines.

Fosters ongoing enhancement

Supply crucial insights to promptly pinpoint and address issues, driving continuous improvements.

Address Issues & Analyze Trends

Easily uncover the hidden outliers or negative trends hindering quality and performance.
Drill Down Analysis

Root Cause Analysis & Regression

Single platform to perform root cause investigation on defects or OEE regression to drive appropriate action.

Drill down to

line, product, product part number, component, defect code, reference designator, pin.

Pareto Analysis per

product, component, defect code, and reference designator.

Defects, false calls

for inspection & test operations
QUALITY

Root Cause and OEE Regression Analysis

Consolidated tool designed to conduct thorough investigations into mispicks & not placed components, enabling the implementation of targeted corrective measures.

Drill down to

line, machine, component, feeder ID, head ID, nozzle type, & spindle ID.

Paretos by

components, feeder, head ID, nozzle type, spindle ID.
PLACEMENT
Fully Customizable Platform

Fully Customizable Platform

Build your own KPIs and dashboards, or choose to use and personalize pre-built dashboards (designed by persona).
Customize FI Dashboards, or feed any external BI system

Open Architecture & Sharing KPIs

Easily and seamlessly share and exchange calculated metrics with other BI platforms (commercial or proprietary).

Role-Specific Dashboards

Visualize relevant KPIs for specific roles with pre-built customizable dashboards. 25 years of PCBA expertise applied to purpose-driven dashboards.

  • Focus
    Production Manager
    • Are the lines running? Why not?
    • When will the work order be completed?
    • Are our orders on track?
    • What is the efficiency of the factory?
    • Is there anything that requires my attention?
  • Focus
    Manufacturing Engineer
    • Why is production output decreasing?
    • How can I minimize downtime?
    • How can I improve quality?
    • Do I have the required production capacity?
  • Focus
    Quality
    Engineer
    • How can I reduce the amount of false calls?
    • What components have the most defects?
    • Is there an anomaly in the failure rate?
  • Focus
    Machine Operators
    • Is there a machine down on the line?
    • Is there a problem with a feeder on a placement machine?
    • When should I prepare the next job?

KPI Data Model Customization

Standardize your operation with fully customizable KPI calculations in underlying data model.

Underlying Database

Open-source time-series database architected for fast ingest of real-time data, complex queries, and ease of use.

Human-readable Data

Drill-down into collected data & query the underlying human readable (tabular format) database as needed.
Factory Insights Engine
Data Management & KPIs Calculation
KPI List & Data Model Customization specs available on-demand
Designed by Manufacturing Data Experts
Leveraging 25 years of experience
Co-NECT
Product Flow Controller (PFC)
Traceability
Co-NECT is a standalone, neutral connectivity interface for the PCBA manufacturing industry that can run on any SMT machine. Chosen by Jabil for 2000+ machines.
Learn More!
The Product Flow Controller (PFC) acts as the SMEMA traffic cop. It plays a vital role in guaranteeing quality by physically stopping the production line if incorrect materials are detected.
Learn More!
Analytics and Traceability leverage the same infrastructure to collect, store, and access factory data and simply differentiate when sharing and displaying data for traceability or analytics applications.
Learn More!
Factory Insights, built upon more than 2 decades of data expertise.
“For the past decade, Cogiscan has been an instrumental partner in the advancement of our smart factory operations by helping us access and uncover manufacturing data. (...) We’re able to respond to issues with remarkable agility – no longer just reacting; we're proactively managing our factory by addressing problems within minutes of occurrence! We look forward to continuing to build on this partnership as we strive for even greater efficiency and productivity in our operations."
Jason Sciberras
President of Saline Lectronics
Division of Emerald Technologies
Get personalized guidance from our experts
Factory Digitalization is very specific to each factory – and typically looks different for every customer. With our team of experts, we have years and years of combined industry knowledge and experience – and our experts are happy to offer tips and recommendations to get your digitalization efforts underway. Connect with them today and experience the "Cogiscan effect"!
Talk to an Expert

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